- Summary
- TOC
- Drivers & Opportunity
- Segmentation
- Regional Outlook
- Key Players
- Methodology
- FAQ
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Softgel Manufacturing Equipment Market Size
The Softgel Manufacturing Equipment Market was valued at USD 341.11 million in 2024 and is expected to grow to USD 383.4 million in 2025 and reach USD 976.77 million by 2033, registering a CAGR of 12.4% from 2025 to 2033.
In the US softgel manufacturing equipment market, this growth is attributed to increasing demand for dietary supplements, pharmaceutical innovations, and advancements in encapsulation technology. Rising investments in production facilities and automation are further driving the market expansion.
Key Findings
- Market Size: Valued at USD 383.4 million in 2025, expected to reach USD 976.77 Million by 2033, growing at a CAGR of 12.4%.
- Growth Drivers: Rising nutraceutical demand increased softgel equipment utilization by 44%, while 36% expansion occurred in pharmaceutical softgel capacity globally.
- Trends: Automation and smart technologies adoption surged by 38%, and energy-efficient softgel machines implementation rose by 29% in global markets.
- Key Players: Changsung, SKY, Technophar, Pharmagel, GIC Engineering.
- Regional Insights: Asia-Pacific held 42% market share driven by increasing pharma investments and nutraceutical production. North America accounted for 28% due to advanced healthcare systems and innovation. Europe followed with 21% market share, powered by stringent quality regulations. Latin America held 5%, while Middle East & Africa accounted for 4% owing to gradually improving healthcare infrastructure.
- Challenges: Rising maintenance costs and machine calibration complexity hinder adoption by 33%, while skilled technician shortage affected 26% of companies.
- Industry Impact: Improved capsule uniformity increased product efficacy by 39%, and 35% of manufacturers noted faster production rates post-equipment upgrades.
- Recent Developments: Sustainable machine materials increased by 31%, while remote monitoring solutions adoption rose by 24%, reducing downtime and boosting efficiency.
The softgel manufacturing equipment market is rapidly expanding, driven by the increasing adoption of softgel capsules across pharmaceutical, nutraceutical, and cosmetic sectors. The market size was estimated at approximately $250 million in 2022 and is projected to surpass $500 million by 2030. The equipment includes encapsulation machines, drying systems, and polishing units designed to optimize the production of high-quality capsules. Growing health awareness, coupled with the demand for dietary supplements and innovative drug delivery systems, significantly contributes to this growth. North America leads in market share, while Asia-Pacific exhibits the fastest growth due to rising healthcare investments.
Softgel Manufacturing Equipment Market Trends
The softgel manufacturing equipment market is shaped by technological innovations and rising consumer demand. Automation is a key trend, with over 60% of manufacturers integrating advanced systems like IoT and AI into their machinery to enhance efficiency, reduce human error, and minimize downtime. The adoption of fully automated encapsulation machines has increased by 25% over the past five years, streamlining production processes.
Customization is another significant trend. Approximately 40% of manufacturers now offer equipment capable of producing personalized softgel capsules, catering to the growing demand for specialized healthcare solutions. This trend is prominent in the nutraceutical sector, where softgel capsules dominate nearly 70% of the global dietary supplements market.
Geographically, North America accounts for over 35% of the global market share, driven by high research and development activity and consumer demand for health supplements. The Asia-Pacific region follows closely, experiencing an annual growth rate of around 8%, attributed to increasing health awareness and investments in healthcare infrastructure.
Additionally, sustainability initiatives are influencing manufacturers to develop energy-efficient equipment, reducing power consumption by up to 15%. These innovations align with the industry's move toward eco-friendly production practices, enhancing the appeal of softgel manufacturing equipment globally.
Softgel Manufacturing Equipment Market Dynamics
The dynamics of the softgel manufacturing equipment market revolve around technological advancements, regulatory compliance, and evolving consumer preferences. Automation and digital integration have reshaped the industry, driving faster production speeds and enhanced quality control. Meanwhile, strict regulatory standards in pharmaceutical and nutraceutical industries influence equipment design, ensuring product safety and efficacy. Consumer demand for softgel capsules, particularly in health supplements, has surged by over 40% in the last decade, bolstering the need for efficient manufacturing machinery. However, factors such as high initial investment costs and rising demand for refurbished equipment influence purchasing decisions and market growth.
Growth in personalized medicines
The rising demand for personalized medicine creates a significant opportunity for the softgel manufacturing equipment market. Customizable equipment capable of producing specific capsule sizes, shapes, and formulations is increasingly sought after to cater to tailored healthcare solutions. By 2030, personalized medicine is expected to account for over 15% of the global pharmaceutical market, driving demand for flexible manufacturing equipment. Additionally, the rising trend of vegan softgel capsules, expected to grow by 20% annually, offers untapped potential for manufacturers to innovate equipment designs suited to plant-based materials, aligning with the global shift towards sustainable and ethical production.
Rising demand for pharmaceuticals
The growing global prevalence of chronic diseases and the demand for advanced drug delivery systems drive the need for softgel capsules, increasing reliance on efficient manufacturing equipment. Over 50% of new drug formulations involve encapsulated delivery methods, favoring softgel production. Additionally, the nutraceutical sector, representing nearly 70% of dietary supplement consumption, has increased the adoption of softgel capsules due to their convenience and bioavailability. The Asia-Pacific region, with a population exceeding 4.6 billion, contributes significantly to this demand, as health awareness and healthcare spending continue to rise.
Market Restraints
"Demand for refurbished equipment"
The preference for refurbished softgel manufacturing equipment, especially in cost-sensitive regions like Asia and Africa, poses a challenge for the growth of new equipment sales. Refurbished machines cost approximately 30-50% less than new ones, making them an attractive option for small-scale manufacturers. This trend limits the market penetration of advanced automated systems, especially in developing economies. Additionally, the high initial investment for state-of-the-art machinery, often exceeding $1 million per unit, deters smaller companies from upgrading, further constraining the market. Regulatory complexities and long approval timelines also hinder the swift adoption of new equipment.
Market Challenges
"Rising costs and expenditures"
The escalating costs associated with advanced pharmaceutical manufacturing equipment, including maintenance and operational expenses, present a major challenge. The average cost of maintaining high-tech softgel encapsulation machines can range annually, which strains the budgets of small and medium-sized enterprises. Furthermore, energy consumption in automated systems remains a concern, with machines consuming up to 20% more electricity compared to traditional equipment. This challenge is compounded by the lack of skilled operators, increasing training costs and reducing operational efficiency. Such factors contribute to slower adoption rates, particularly in emerging markets with limited financial resources.
Segmentation Analysis
The softgel manufacturing equipment market is segmented by type and application, reflecting its diverse usage across industries. By type, the market includes encapsulation machines, drying systems, and auxiliary devices. Encapsulation machines dominate the segment due to their critical role in softgel production. By application, pharmaceuticals and health supplements are the primary drivers of demand, with the latter witnessing rapid adoption in regions with high health awareness. The segmentation highlights the varying needs of manufacturers, from producing high-capacity pharmaceutical softgels to specialized health supplements tailored for specific demographics.
By Type
- Soft Capsule Encapsulation Machines: Soft capsule encapsulation machines account for the largest share of the market, given their central role in producing capsules. Advanced models now feature automated controls, reducing human error and increasing output by up to 30%. These machines are preferred for their ability to encapsulate liquids, semi-liquids, and suspensions with precise dosages. The adoption of encapsulation machines has risen significantly in North America and Europe, where pharmaceutical companies emphasize high-quality standards. Additionally, manufacturers in Asia-Pacific are increasingly investing in this equipment to cater to the growing health supplements demand.
- Soft Capsule Drying Systems: Drying systems are essential for ensuring the stability and shelf-life of softgel capsules. These systems are designed to evenly dry capsules without compromising their structural integrity. With technological advancements, energy-efficient drying systems have gained popularity, reducing energy consumption by up to 15% compared to conventional models. The demand for these systems is particularly high in regions like Asia-Pacific, where the production of large-scale dietary supplements is growing rapidly. Innovations such as low-temperature drying and real-time monitoring systems are further driving their adoption in high-end pharmaceutical production.
- Other Auxiliary Devices: Auxiliary devices, including polishing machines and gelatin melting tanks, play a crucial role in streamlining the production process. These devices enhance the quality of softgel capsules by ensuring uniformity and maintaining hygiene standards. The demand for auxiliary devices has grown by 20% in the last five years, driven by the need for automated, integrated solutions. North America leads in the adoption of auxiliary devices due to its stringent pharmaceutical manufacturing regulations, while Asia-Pacific is emerging as a significant market for cost-effective and scalable production solutions.
By Application
- Pharmaceutical: Pharmaceutical applications dominate the softgel manufacturing equipment market, as softgel capsules offer superior bioavailability and ease of consumption. Approximately 60% of newly developed drugs incorporate softgel forms due to their ability to encapsulate challenging APIs. North America leads in pharmaceutical applications, with advanced R&D facilities driving innovation. The Asia-Pacific region is rapidly catching up, with increasing investments in drug manufacturing to cater to its vast population. Technologies such as real-time monitoring during capsule production have enhanced quality assurance, further boosting the adoption of softgel equipment in pharmaceuticals.
- Health Supplements: Health supplements represent a significant portion of the softgel manufacturing equipment market, driven by the growing focus on preventive healthcare and lifestyle management. Softgel capsules dominate approximately 70% of dietary supplement forms due to their convenience and efficacy in delivering nutrients. Europe and North America lead this segment, with high consumption of omega-3, vitamin D, and herbal supplements. In the Asia-Pacific region, health supplement softgels are witnessing a rapid rise in demand, particularly in China and India, where health-conscious consumers are increasingly opting for fortified nutritional products.
- Others: Other applications include the cosmetic and veterinary sectors, where softgel capsules are gaining traction. In cosmetics, softgels are used for encapsulating liquid beauty supplements and skincare ingredients. Veterinary applications, including animal health supplements, are also growing, especially in regions like North America and Europe, where pet health is a significant focus. The demand for specialized softgel equipment for these niche applications has increased by 15% in recent years, offering new growth avenues for manufacturers.
Softgel Manufacturing Equipment Market Regional Outlook
The softgel manufacturing equipment market exhibits varied growth trends across regions. North America remains the largest market, fueled by its advanced pharmaceutical and nutraceutical sectors. Europe closely follows, with high consumer demand for health supplements. Asia-Pacific is emerging as the fastest-growing region, driven by increasing healthcare investments and the rising prevalence of chronic diseases. The Middle East & Africa, though smaller in market size, shows potential due to growing health awareness and investments in local pharmaceutical production. Each region presents unique opportunities, shaped by economic, regulatory, and consumer factors.
North America
North America dominates the softgel manufacturing equipment market, accounting for approximately 35% of global demand. The region's advanced pharmaceutical sector heavily relies on softgel capsules for drug delivery, with over 50% of new drugs using encapsulation technology. Additionally, the health supplements market in the U.S. contributes significantly, with softgel forms representing over 70% of dietary supplement sales. Technological advancements, such as fully automated encapsulation machines, are widely adopted to meet stringent FDA regulations. Canada and Mexico also show steady growth, driven by increasing health supplement consumption and local manufacturing expansions.
Europe
Europe is a key player in the softgel manufacturing equipment market, with strong demand from its pharmaceutical and nutraceutical industries. The region's health-conscious population drives the popularity of softgel capsules, particularly for omega-3 supplements and multivitamins. Germany, the UK, and France lead in adopting advanced manufacturing equipment, emphasizing automation and sustainability. Over 40% of softgel capsule production facilities in Europe have upgraded to energy-efficient systems to comply with EU green regulations. Eastern Europe is also witnessing growth, with investments in pharmaceutical manufacturing to meet local and export demands.
Asia-Pacific
Asia-Pacific is the fastest-growing market for softgel manufacturing equipment, fueled by increasing health awareness and rising healthcare expenditures. China and India lead the region, accounting for over 50% of the market share due to their large populations and growing pharmaceutical industries. Japan and South Korea also contribute significantly, driven by advanced technologies and high health supplement consumption. The region is witnessing a surge in local manufacturing to cater to domestic and export markets, with an 8% annual growth rate in softgel capsule production. Affordable equipment and government incentives further support the market’s expansion.
Middle East & Africa
The Middle East & Africa region is gradually expanding its softgel manufacturing equipment market, driven by growing pharmaceutical production and health awareness. Countries like South Africa and the UAE are leading this growth, with increasing investments in healthcare infrastructure. The region's demand for dietary supplements in softgel form is rising, particularly for omega-3 and herbal products. Local manufacturers are adopting cost-effective encapsulation machines to cater to the growing middle-class population. Despite challenges like limited access to advanced technology, the region shows promise as governments prioritize local production to reduce dependence on imports.
List of Key Softgel Manufacturing Equipment Market Companies Profiled
- Changsung
- SKY
- Technophar
- Pharmagel
- GIC Engineering
- Sankyo
- Kamata
- Bochang
- Tooltronics
- Long March Tianmin
Top Companies with Highest Market Share
- Changsung: Holds approximately 25% of the global market share due to its advanced automated solutions and strong presence in North America and Asia-Pacific.
- Technophar: Accounts for around 20% of the market, driven by its high-quality encapsulation systems and global client base in pharmaceuticals and nutraceuticals.
Investment Analysis and Opportunities
The softgel manufacturing equipment market offers lucrative investment opportunities, driven by rising demand in the pharmaceutical and nutraceutical sectors. In 2023, global investments in manufacturing facilities increased by 18%, with Asia-Pacific accounting for 40% of the total investment due to its expanding healthcare industry.
Key players such as Changsung and Technophar have allocated each for R&D in advanced encapsulation and drying technologies, focusing on automation and sustainability. The demand for energy-efficient equipment is expected to grow by 20% annually, creating a strong market for innovative solutions.
Emerging markets in Africa and Southeast Asia provide untapped potential, as governments prioritize local production to reduce dependence on imports. In 2024, several countries, including India and South Africa, announced subsidies for domestic manufacturers to encourage investment in softgel equipment.
Opportunities also lie in the growing vegan softgel market, projected to capture 15% of the total softgel capsule demand by 2025. Manufacturers investing in equipment compatible with plant-based materials are poised to benefit significantly. Customization capabilities, modular designs, and compact systems are key areas attracting new investors.
Recent Developments by Manufacturers in Softgel Manufacturing Equipment Market
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- In 2023, Changsung introduced an AI-powered encapsulation machine capable of reducing material wastage by 30%, gaining traction in pharmaceutical applications.
- Technophar launched a next-generation gelatin melting tank in 2024, which reduced energy consumption by 20% and improved production efficiency.
- Sankyo expanded its production facilities in Japan in 2023 to cater to the rising demand for health supplement equipment in the Asia-Pacific region.
- Pharmagel unveiled a compact drying system in 2024, designed for small-scale manufacturers, enabling a 15% faster drying process.
New Product Development
The softgel manufacturing equipment market has seen significant innovation in new products, particularly in automated and sustainable technologies. In 2023, Changsung launched a fully automated encapsulation machine with real-time monitoring capabilities, allowing manufacturers to track production parameters and improve efficiency by up to 25%. This innovation is especially beneficial for large-scale pharmaceutical companies.
In 2024, Technophar introduced a dual-layer encapsulation machine designed for producing softgels with two different active ingredients. This breakthrough caters to the rising demand for combination therapies in pharmaceuticals. Additionally, Sankyo developed a low-energy drying system that consumes 20% less electricity, addressing the industry’s need for sustainability.
Other manufacturers like SKY and Kamata have focused on compact and modular designs, launching products tailored for small and mid-sized manufacturers. These machines are priced 30% lower than conventional systems, making them accessible to emerging markets. The trend of vegan softgel capsules has also driven innovation, with specialized equipment developed for plant-based materials. By the end of 2024, over 15% of newly sold encapsulation machines are expected to support vegan capsule production.
Report Coverage of Softgel Manufacturing Equipment Market
The report on the softgel manufacturing equipment market provides comprehensive insights into industry trends, dynamics, and growth opportunities. It covers segmentation by type, including encapsulation machines, drying systems, and auxiliary devices, highlighting their respective contributions to the market. The application analysis spans pharmaceuticals, health supplements, and other niche sectors such as cosmetics and veterinary applications.
The regional outlook examines key markets, including North America, Europe, Asia-Pacific, and the Middle East & Africa, detailing trends, market shares, and regional developments. North America leads the market with over 35% share, while Asia-Pacific shows the highest growth potential due to increasing healthcare investments.
The report also profiles major players such as Changsung, Technophar, and Sankyo, detailing their strategies, innovations, and recent developments. Key product launches in 2023 and 2024, such as AI-powered machines and dual-layer encapsulation systems, are highlighted.
Additionally, the report addresses investment opportunities, focusing on automation, sustainability, and customization trends. It emphasizes challenges like high equipment costs and the demand for refurbished systems while outlining opportunities in vegan softgel production and emerging markets. This analysis offers a detailed overview for stakeholders to make informed decisions and capitalize on market growth.
Report Coverage | Report Details |
---|---|
By Applications Covered |
Pharmaceutical, Health Supplements, Others |
By Type Covered |
Soft Capsule Encapsulation Machines, Soft Capsule Drying Systems, Other Auxiliary Devices |
No. of Pages Covered |
112 |
Forecast Period Covered |
2025 to 2033 |
Growth Rate Covered |
CAGR of 12.4% during the forecast period |
Value Projection Covered |
USD 976.77 Million by 2033 |
Historical Data Available for |
2020 to 2023 |
Region Covered |
North America, Europe, Asia-Pacific, South America, Middle East, Africa |
Countries Covered |
U.S. ,Canada, Germany,U.K.,France, Japan , China , India, GCC, South Africa , Brazil |