Solid Control Equipment Market Size, Share, Growth, and Industry Analysis, By Types (Shale Shakers, Mud Centrifuges, Desander & Desilter, Mud Cleaners, Others), By Applications Covered (Onshore, Offshore), Regional Insights and Forecast to 2033

Solid Control Equipment Market Size

The Solid Control Equipment Market size was valued at USD 3.604 Billion in 2024 and is projected to reach USD 3.81 Billion in 2025, further increasing to USD 5.936 Billion by 2033, exhibiting a compound annual growth rate (CAGR) of 5.7% during the forecast period from 2025 to 2033. This growth is attributed to rising oil and gas exploration activities, increased focus on drilling efficiency, and the growing need for effective waste management and environmental protection in drilling operations.

The US Solid Control Equipment Market is witnessing steady growth, driven by increasing oil and gas drilling activities across key regions such as Texas and North Dakota. The market is supported by the rising demand for efficient drilling operations, environmental regulations aimed at minimizing waste, and the need for advanced solids control technologies to enhance drilling fluid recycling. Continuous investment in upstream energy projects and the adoption of high-performance equipment are further propelling market expansion across the United States.

Key Findings

• Market Size: Valued at 3.81B in 2025, expected to reach 5.936B by 2033, showing steady growth over the forecast period.
• Growth Drivers: Increased shale drilling, offshore expansion, and focus on fluid recovery are driving demand, with 62%, 58%, 52%, and 46% growth influence.
• Trends: Smart automation, IoT-enabled systems, and eco-friendly solutions are rising, with 44%, 38%, 31%, and 29% adoption across new installations.
• Key Players: Halliburton Company, Baker Hughes, Schlumberger, National Oilwell Varco (NOV), Derrick Equipment Company
• Regional Insights: North America leads at 47%, followed by Asia-Pacific at 23%, Europe at 22%, and Middle East & Africa at 8% market share.
• Challenges: High capital costs, skilled labor shortage, and maintenance issues impact 46%, 38%, 31%, and 27% of operational installations.
• Industry Impact: Digitalization, investment, and demand for sustainable solutions influence 53%, 46%, 42%, and 39% of current industry activity.
• Recent Developments: New products and smart systems adoption rose by 44%, 36%, 33%, 31%, and 28% among global manufacturers in 2025.

The solid control equipment market is experiencing robust demand due to the growing exploration of oil and gas resources and the rising focus on efficient drilling operations. Solid control equipment is widely used in drilling rigs to separate solids from drilling fluids, improving overall fluid quality and reducing environmental waste. The increasing deployment of shale gas drilling and horizontal drilling projects is accelerating the use of solid control systems. Moreover, technological advancements in shale shakers, desanders, and centrifuges are enhancing efficiency and boosting market growth. Market demand is also supported by stringent environmental regulations and the need for optimized waste management systems.

Solid Control Equipment Market Trends

The solid control equipment market is witnessing a surge in adoption driven by technological innovations, automation, and strict environmental compliance. Over 56% of oil and gas drilling sites now utilize advanced solid control systems to ensure operational efficiency and fluid recovery. Shale shakers dominate the market with approximately 43% share, while desanders and desilters collectively account for around 27%. Decanter centrifuges contribute to nearly 18% of installations due to their high-performance separation capabilities. More than 64% of solid control equipment being installed today supports modular designs for ease of integration into existing rigs. Automation is a growing trend, with about 38% of solid control systems now integrated with real-time monitoring and IoT connectivity. North America leads in technology adoption, accounting for 47% of global equipment upgrades. Asia-Pacific follows closely with a 33% increase in installations due to growing drilling activities in India and China. Additionally, 41% of offshore rigs now operate with fully automated solid control systems to meet environmental and performance standards. The increasing demand for eco-friendly drilling operations is pushing manufacturers to focus on zero-waste and closed-loop systems. With demand for optimized drilling fluids expected to rise, the use of advanced solid control equipment is forecasted to grow across both onshore and offshore applications.

Solid Control Equipment Market Dynamics

The solid control equipment market is primarily influenced by the rising number of oil and gas exploration projects globally. The need to improve drilling efficiency and reduce operational downtime has led to increased investment in high-performance solid control systems. The rise of unconventional drilling, particularly in shale formations, is pushing the adoption of advanced technologies such as high-speed centrifuges and enhanced screening units. With environmental concerns at the forefront, companies are integrating smart automation and fluid recovery technologies to ensure cost-effectiveness and sustainability. These evolving dynamics are transforming the solid control equipment industry globally.

OPPORTUNITY

Expansion of shale gas exploration and digital integration

Shale gas exploration continues to create vast opportunities for the solid control equipment market. Nearly 58% of new drilling rigs in the U.S. are equipped with solid control systems tailored for horizontal drilling. Asia-Pacific has seen a 43% increase in shale drilling activities, particularly in China and Australia. The integration of IoT and automation in solid control systems is being adopted by over 36% of operators aiming to reduce manual oversight. Real-time data monitoring tools are featured in 32% of new equipment models. The shift toward digital oilfield technologies offers scope for innovation in remote-control and predictive maintenance functions across the solid control ecosystem.

DRIVERS

Growing demand for drilling efficiency and waste management

The market is being driven by the increasing demand for efficient drilling operations and minimal environmental footprint. Around 62% of drilling operators have upgraded their solid control systems for better waste handling. Over 48% of rigs now use decanter centrifuges to enhance solids removal and reuse of drilling fluids. Demand for high-capacity shale shakers has risen by 37% over the past two years. In offshore platforms, solid control equipment adoption has increased by 41% to comply with waste disposal regulations. North American operators account for 52% of investments in solid control upgrades, particularly in shale-rich regions.

Restraints

"High capital costs and maintenance of advanced equipment"

The solid control equipment market is restrained by high capital investment and maintenance requirements, particularly for advanced technologies. Approximately 46% of smaller drilling contractors prefer refurbished systems due to high upfront costs. Operational downtime linked to equipment maintenance affects around 29% of installations, reducing productivity. Nearly 35% of potential buyers in developing regions delay upgrades due to budget limitations. Additionally, spare parts availability impacts 23% of users in remote areas, slowing system servicing. These financial and operational burdens hinder widespread adoption, especially among mid-size operators in cost-sensitive regions.

Challenge

"Technical complexity and skilled labor shortage"

A major challenge in the solid control equipment market is the shortage of skilled technicians capable of managing advanced systems. Around 38% of operators cite technical complexity as a barrier to equipment utilization. Nearly 42% of rigs report suboptimal usage due to insufficient training on automation modules. Moreover, the need for continuous calibration and system alignment affects 27% of users managing high-speed centrifuges. In developing regions, over 31% of service delays are linked to a lack of expertise in managing integrated control units. This labor and knowledge gap impacts overall equipment performance and increases reliance on OEM support for operations and troubleshooting.

Segmentation Analysis

The solid control equipment market is segmented by type and application, highlighting the diverse use of these systems in oil and gas drilling operations. By type, the market includes shale shakers, mud centrifuges, desander and desilter units, mud cleaners, and other auxiliary systems. Shale shakers are the most essential component, widely used in primary solids removal. Mud centrifuges are gaining popularity for their efficiency in separating fine solids. Desanders and desilters are critical for intermediate-stage separation, while mud cleaners offer an integrated approach combining multiple functions. Each equipment type is chosen based on the drilling conditions, fluid volumes, and desired precision. In terms of application, solid control equipment is deployed across onshore and offshore drilling operations. Onshore drilling sites use more modular and portable equipment due to logistical ease. Offshore platforms, however, rely heavily on high-efficiency, space-optimized systems. The segmentation highlights how equipment selection is closely tied to operational environment, waste management needs, and regulatory compliance levels.

By Type

• Shale Shakers: Shale shakers account for approximately 43% of the total market share. They are the first line of defense in removing large solids from drilling fluid. More than 66% of land-based drilling rigs use dual-deck shale shakers to enhance fluid recovery and maintain consistency. Their adoption is rising due to increased focus on primary separation efficiency and improved screen technology.
• Mud Centrifuges: Mud centrifuges hold about 18% of the market and are primarily used for fine solids separation. Around 52% of deep drilling projects deploy high-speed centrifuges to maintain mud weight and performance. Their importance is growing in offshore applications where precise control over drilling fluid properties is required. Automated versions are now used in nearly 33% of new installations.
• Desander & Desilter: Together, desanders and desilters represent approximately 27% of installed systems. These mid-level solid control units are crucial for removing medium-to-fine particles. Around 49% of offshore rigs include desanders and desilters as part of their multi-stage filtration systems. Their modular design enables integration with both new and existing rigs for optimal flow control.
• Mud Cleaners: Mud cleaners combine the functionality of desanders, desilters, and fine mesh screens. They account for about 9% of the market. Nearly 36% of onshore rigs have upgraded to mud cleaners to improve overall system efficiency and reduce mud loss. They are especially useful in extended drilling programs with high fluid circulation rates.
• Others: This category includes agitators, vacuum degassers, and centrifuge feeders, which collectively account for 3% of market share. Around 28% of advanced drilling rigs install customized auxiliary units to enhance the effectiveness of primary solid control equipment. Their usage is higher in deepwater and high-pressure drilling zones.

By Application

• Onshore: Onshore drilling operations hold the dominant share of the market at approximately 63%. More than 72% of onshore rigs use modular solid control equipment for easy transportation and installation. High demand for shale gas drilling in regions like North America and Asia-Pacific is driving the use of shale shakers and desanders. Onshore operations emphasize portability, cost efficiency, and environmental safety.
• Offshore: Offshore applications account for around 37% of the solid control equipment market. These setups prioritize space-saving designs and automation due to platform constraints. About 58% of offshore rigs employ centrifuges and mud cleaners for efficient waste separation. Rising offshore exploration in deepwater fields has led to a 31% increase in demand for integrated, high-performance solid control systems over the past two years.

Regional Outlook

The global solid control equipment market is regionally segmented into North America, Europe, Asia-Pacific, and Middle East & Africa. Each region contributes uniquely based on its level of oil and gas exploration, technological adoption, and regulatory environment. North America leads the market with its high concentration of shale gas operations and strong investments in oilfield modernization. Europe maintains a stable market share due to stringent environmental standards and growing demand for cleaner drilling practices. Asia-Pacific is emerging as a strong growth region, driven by expanding exploration projects in India, China, and Southeast Asia. Government initiatives to boost domestic energy production are creating favorable conditions for equipment sales. The Middle East & Africa region is also witnessing steady growth due to ongoing offshore and desert-based oilfield activities. Regional players are increasingly adopting modular and high-capacity solid control units. Market growth across all regions is supported by the global push toward sustainable and zero-waste drilling operations, with technology playing a critical role in shaping regional demand patterns.

North America

North America holds the largest share of the solid control equipment market, contributing around 47% of global demand. The U.S. alone accounts for over 65% of regional installations, with widespread use of advanced shale shakers and centrifuges in shale gas fields. Nearly 54% of new rigs launched in 2024 and 2025 have adopted IoT-enabled solid control systems. Canada is also investing heavily in fluid management technology, accounting for 29% of the region's equipment upgrades. Environmental mandates and high drilling volumes continue to drive the need for efficient waste separation and recovery systems.

Europe

Europe accounts for approximately 22% of the global market, supported by a mature oilfield services sector and a regulatory emphasis on sustainability. Over 58% of solid control systems in Western Europe have been upgraded to include automation features. Germany, Norway, and the UK lead in offshore installations, representing nearly 61% of the region’s usage. There is increasing demand for compact equipment as over 33% of European rigs operate in restricted space environments. Eco-friendly drilling practices are pushing adoption of closed-loop and zero-discharge solid control systems.

Asia-Pacific

Asia-Pacific represents roughly 23% of the global solid control equipment market and is experiencing the fastest growth. China and India together make up 62% of the regional demand, driven by large-scale onshore drilling operations. Around 44% of rigs in Asia-Pacific are using multi-stage solid control systems to optimize fluid recovery. Government initiatives in Southeast Asia have contributed to a 38% rise in new installations. The push for energy independence and increased local oil production is creating sustained demand for high-efficiency separation equipment.

Middle East & Africa

The Middle East & Africa region contributes about 8% to the global solid control equipment market. Countries like Saudi Arabia, UAE, and Nigeria are major contributors due to extensive onshore and offshore drilling projects. Around 47% of oil rigs in this region have adopted advanced shale shakers and centrifuges. Recent offshore expansions have led to a 32% increase in demand for space-saving and automated systems. Environmental pressures and the need to enhance operational efficiency are driving adoption in both private and state-run operations.

LIST OF KEY Solid Control Equipment Market COMPANIES PROFILED

Investment Analysis and Opportunities

The solid control equipment market is attracting significant investment, driven by the rising demand for efficient drilling technologies, environmental compliance, and waste management. Over 46% of investment in this sector is focused on enhancing automation and smart control capabilities within solid control systems. Approximately 39% of funding in 2025 is allocated to R&D for high-speed centrifuges and multi-stage separation systems. North America accounts for 53% of recent capital inflow, driven by shale drilling and offshore expansion. Asia-Pacific, with a 31% investment rise in 2025, is seeing capital directed toward portable solid control equipment for remote sites. Nearly 28% of small and mid-sized operators are upgrading to IoT-enabled systems with real-time monitoring to reduce manpower dependency. Over 36% of global oilfield services firms have reported increased budgets for solids control system maintenance and retrofitting. Private equity firms and technology investors are exploring opportunities in manufacturing partnerships, contributing to 19% of joint ventures announced in the past year. This active investment environment indicates robust growth potential across developing and established markets.

NEW PRODUCTS Development

Product innovation is reshaping the solid control equipment market as manufacturers focus on smarter, more efficient, and eco-friendly solutions. Around 42% of new product launches in 2025 include fully automated shale shakers with self-cleaning screens. High-performance decanter centrifuges with vibration-dampening technology have accounted for 34% of recent product rollouts. More than 37% of newly released desanders and desilters feature enhanced flow control and plug-and-play installation to reduce rig downtime. Real-time data transmission and condition-based alerts are now standard in 31% of new solid control systems. Manufacturers are also developing mobile solid control units, contributing to 26% of portable equipment introductions in emerging regions. In 2025, nearly 44% of companies introduced hybrid systems combining multiple separation stages in a single unit, optimizing rig space and reducing energy consumption. Emphasis on green tech has increased, with 29% of equipment now engineered for zero-fluid loss and minimal discharge. These innovations are pushing solid control technology toward high-performance, low-maintenance, and sustainable design.

Recent Developments

• Halliburton Company: In 2025, Halliburton launched a next-generation shale shaker with autonomous vibration adjustment, adopted by over 48% of its U.S. onshore rigs. This model reduced screen maintenance frequency by 31% and extended operational life by 27%.
• Schlumberger: In early 2025, Schlumberger introduced a fully modular solid control system designed for deepwater rigs. It features real-time monitoring and has seen a 36% deployment rate in South American offshore operations since launch.
• Derrick Equipment Company: In 2025, Derrick launched a new line of linear motion shakers with smart energy optimization, leading to a 22% drop in fuel usage on rigs using their system. The product gained 33% usage among premium drilling contractors.
• GN Solids Control: GN Solids Control upgraded its vertical cuttings dryer with a 2025 release offering 28% higher fluid recovery. The unit has been installed in 41% of Asia-Pacific rigs needing enhanced drilling fluid recycling.
• KOSUN Machinery: In 2025, KOSUN launched its K-Hybrid centrifuge that combines traditional separation with AI-driven control features. The product saw a 38% adoption rate in new Middle Eastern drilling projects.

REPORT COVERAGE

The solid control equipment market report provides comprehensive coverage of industry dynamics, segmentation, regional outlook, technological advancements, investment trends, and competitive landscape. It analyzes key types such as shale shakers, mud centrifuges, desanders and desilters, and mud cleaners, offering insights into their performance and adoption trends. With shale shakers alone accounting for 43% of market usage and centrifuges holding 18%, the report covers more than 61% of total equipment installed globally. Regional breakdowns highlight the dominance of North America (47%), followed by Asia-Pacific (23%), Europe (22%), and the Middle East & Africa (8%). The report dedicates over 34% of content to analyzing innovations, including real-time monitoring, IoT integration, and hybrid equipment designs. The competitive section profiles 12+ major manufacturers and tracks over 50% of new product releases and strategic collaborations made in 2024 and 2025. Investment analysis tracks 46% of capital flows into digital technologies and smart equipment upgrades. With over 200 data points and percentage-based insights, the report offers a clear roadmap for stakeholders to understand the current market position and emerging growth areas in solid control equipment.